3512 Cat Synchronization Manual
General Information. 5 Compon ent Locati on. 6 EMCP Electronic Control (Generator Set). 9 Instrum ent Panel.
17 Data Link. 18 Senso rs. 18 Modes Of Operation. 20 Normal Mode. 21 Alarm Mode.
23 Shutdo wn Mode. 24 Paralle ling Mode. 25 Servic e Mode. 31 Fault Log Viewing OP1. 33 Engine/Generator Setpoint Viewing OP2-0. 34 Protect ive Relaying Setpoint Viewin g OP2-1. 34 AC Factory Calibration Setpoint Viewing OP2-2.
[EBOOK] Book Iron Horse Manual PDF Iron Horse Manual click here to access This Book: READ ONLINE Johnson iron horse engine operators manual (1935). [PDF] 3512 Cat Synchronization Manual.pdf [PDF] Citroen C1 User Manual.pdf [PDF] Social Science Lab Manual.pdf [PDF] Manual. Refer to the Service Manual for this engine or consult your Caterpillar dealer for the procedure needed: and specifications. Page 56 • Inspect the alternator belt and the accessory drive consult your Caterpillar dealer if repair is needed or belts for cracks, breaks or other damage. Replacement is needed.
34 Paralle l Setpoin t Viewi ng OP2-3. 35 Passwo rd Entry OP3. 35 Fault Log Clearing OP4. 36 Engine /Genera tor Programmin g OP5-0. 36 Protecti ve Relaying Programmin g OP5-1. 40 AC Factory Calibration Setpoint Programming OP5-2.
44 Paralle l Setpoi nt Program ming OP5-3. 44 Spare Input/Outp ut Programming OP6. 46 Hourme ter Programming OP7. 50 Voltmeter/Ammeter Programming OP8. 51 Engine Setpoint Veri. Cation OP9.
52 AC Offset Adjustment OP10. 54 Paralle l Setpoi nt Tun ing OP-11. 55 Fault Descrip tion. 56 AL Fault Codes. 56 SP Fault Codes.
61 Diagno stic Codes. 61 Program mable Spare Relay Outputs. 62 Program mable Spare Output.
63 Programmable Kilowatt Level Output. 63 Alarm Modules.
64 Alarm Module Control (Custom). 67 Custom er Interface Module. 68 System Communication Module (Customer). Trou blesho oting Diagnostic Codes. 90 GSC CID 0100 - FMI 02. 92 GSC CID 01 10 - FMI 02.
93 GSC CID 01 1 1 - FMI 03. 94 GSC CID 0168 - FMI 03. 96 GSC CID 0190 - FMI 02. 101 GSC CID 0190 - FMI 03.
103 GSC CID 0248 - FMI 09. 106 GSC CID 0268 - FMI 02. 108 GSC CID 0269 - FMI 03. 109 GSC CID 0269 - FMI 04. 1 10 GSC CID 0333 - FMI 03.
1 12 GSC CID 0333 - FMI 04. 1 15 GSC CID 0334 - FMI 03.
1 17 GSC CID 0334 - FMI 04. 1 19 GSC CID 0336 - FMI 02. 121 GSC CID 0441 - FMI 12. 124 GSC CID 0442 - FMI 12. 126 GSC CID 0443 - FMI 12.
127 GSC CID 0445 - FMI 12. 129 GSC CID 0446 - FMI 12. 130 GSC CID 0447 - FMI 12. 132 GSC CID 0448 - FMI 12. 133 GSC CID 0500 - FMI 12. 135 GSC CID 0566 - FMI 07. 135 GSC CID 0590 - FMI 09.
137 GSC CID 0770 - FMI 09. 137 GSC CID 0858 - FMI 03.
138 GSC CID 0858 - FMI 04. 140 GSC CID 0859 - FMI 03. 141 GSC CID 0859 - FMI 04.
142 GSC CID 1038 - FMI 03. 143 GSC CID 1038 - FMI 04. 144 GSC CID 1 167 - FMI 04.
146 GSC CID 1 168 - FMI 03. 147 GSC CID 1 168 - FMI 04. 148 GSC CID 1 169 - FMI 02. 149 GSC CID 1 170 - FMI 02. 150 GSC CID 1 170 - FMI 04. 152 GSC CID 1 170 - FMI 08. AL Fault Code.
156 SP Fault Code. 157 Troubleshooting Dedicated Shutdown Indicat ors. 159 Indicator for Emergency Stop.
159 Indica tor for High Water T emperatu re. 160 Indicator for Low Coolant Level. 160 Indica tor for Low Oil Pressure. 161 Indica tor for Overcr ank.
Exhaust system Exhaust piping and silencer should be installed in a way that will allow sufficient space for service access to the maintenance technicians. Proper piping support is crucial to prevent vibration transmission to the generator set. The entire exhaust system must be properly insulated to avoid heat dissipation/transfer to the installation room. Finally, for the correct generator set operation, the back pressure of the entire exhaust system should be taken into account and must not exceed the recommended manufacturer limits. Mounting of a generator set For the proper generator set operation it is crucial to build a completely leveled base/foundation, thus offering adequate seating for the unit. The base/foundation should be of sufficient strength based on the weight of each specific generator set. A proper seating does not affect the critical engine-alternator alignment.
A generator set installation on an unleveled surface can cause damages such as distortions of the engine block and torsional stress to the welding and engine foundation iron. Ιn high-power generating sets (over 1000kVA), Caterpillar provides alternatively special anti-vibration equipment (rubber/spring), which is placed between the generator set and its installation surface (base/foundation) for further vibration isolation. A general rule is to place one pair of anti-vibration rubber/spring near the center of gravity of the generator set and the remaining pieces in equal distances in order to equally distribute the weight of the generator set.
In addition, adequate space around the generator set is necessary for its proper operation as well as for easy access of the service technicians during maintenance intervals (a distance of about 1 meter perimeter is quite satisfactory). For correct connection of power generators, special attention should be given to the following.:.
Connect the generator set with the automatic transfer panel using a 2x1 shielded cable in order to avoid induced currents. Connect a 220V power supply to the generator set’s control and operation panel for battery/ies maintenance (battery charger) as well as for engine preheat system (if included). 2) Indicative instructions/checks for uninterrupted operation of generator sets Proper operation of generator sets. CATERPILLAR constitutes that the operation of generating sets should be with a minimum load of 40%. This will prevent potential liner glazing (as a possible consequence of operating at low loads) and possible high oil consumption. The scheduled maintenance of a generator set should occur every 250 hours of operation or annually (whichever comes first) after contacting ELTRAK-CATERPILLAR’s service department.
Proposed inspections during operation of generator sets The following actions should be followed by the operator of a generator set in order for the genset to operate and perform at its full capacity.:. Visual check of the fuel tank for any oxidations. Fuel level check. Fill up if necessary. Engine oil level check. Fill up if necessary.
Cooling system antifreeze level check. Fill up with the special CATERPILLAR antifreeze fluid if needed. Check the voltage of the batteries and charger. Visual inspection for leakages. Engine temperature check (only if pre-heater is installed). Battery system For the direct/auto-start of the generator set, its battery system should be always under load.
For this purpose, the battery charger must always be connected to the power supply (220V). 3) Engine fuel The CATERPILLAR generating sets use diesel as an operational fuel. The quality of the diesel fuel used affects the engine performance. Also, the fuel level within the tank is important to be at a lower point than the combustion system (burner, oil pump, etc) to avoid the pressurizing the whole fuel system. Important disclaimer on biodiesel (regarding the biodiesel fuel) Dear Clients and Partners, Lately, popular discussions are a fact in what regards to the quality of the available diesel on the domestic market (according to European standard EN 590) and several problems are attributed to it, especially in internal combustion engines. In general, biofuels are promoted by the European Commission, in an effort to limit emissions to the atmosphere:. Improvement of energy security.
Separation of energy sources. Dealing the Greenhouse phenomenon. Strengthening the agricultural sector. The Disadvantages of using biodiesel are:. Lower energy content by 10-12% (reduction of the maximum power output). Tends to form heavy hydrocarbons aggregates (blocking high pressure systems / fuel filter). Extremely corrosive to some elastomers (seals, gaskets, flexible connectors).
Thinner for deposits (frequent oil change needed). Corrosion of metal parts (low resistance to oxidation). Additionally, storage of biodiesel at large intervals generates fungi that grow and cause fungal mud which affects negatively the fuel circuit causing operational problems. This is a frequent occurrence on generator sets used as back-up (stand-by) or seasonal solution and the reason is because the biodiesel is stored for long periods. This precipitate is deposited on several parts, for example on the oil pump and the bottom and the sides of the tank, resulting in pump’s malfunction and problematic operation due to tank’s deterioration, which if not cleaned / replaced will affect any remaining diesel left in it, even if this is renewed. Eltrak – Caterpillar, always close to its customers, proposes the following preventive actions/steps in order to protect the customer and his investment:.
Generator set operation at least once a week for about half an hour with a minimum load of 40%, if possible. The fuel should be supplied from a reliable supplier in order to avoid any fraud and poor fuel quality. The fuel tank should be filled only with diesel fuel that conforms to the Caterpillar’s specifications.
Fuel tank’s fuel must be renewed at a minimum of two (2) times per year in order to avoid gelling of the fuel due to the high biodiesel level content (it deposit a layer of waxes and gunge in the fuel tank and the fuel lines which can even damage/clog up the fuel pump and filters). The fuel level (within the tank) should be maintained to the maximum level, as much as possible, in order to avoid oxidation. Use of a biodiesel oil preservation improver is essential (special antifungals fuel chemical additives and oil stabilizers available from many commercial chemical manufacturers such as wurth, castrol, liqui moly, amsoil, prestone, etc). Letter / Research from T.E.E.
Dr Mechanical Engineer Leonidas Ntziachristos(«Χρήση και επιπτώσεις των βιοκαυσίμων σε κινητήρες εσωτερικής καύσης»):. The purpose of these general installation and operation instructions are only to advice and inform and in no way contain 100% of a complete genset installation instruction set.
The Caterpillar offers the widest range of generator sets starting from the 13,5kVA (10,8kW) reaching and 17.550kVA (14.040kW) covering the most demanding needs for power. Caterpillar gensets are the only ones in the market that combine a generator and the engine from the same manufacturer ( Caterpillar). Diesel generating sets of Caterpillar, suitable for backup applications (STANDBY) and DC (PRIME) function is three-phase or single-phase, water-cooled, low, automatic or manual operation, open or closed type (soundproofed), low speed (max 1500rpm), with built-in fuel tanks. Besides generator sets that have the basic (standard) built, Caterpillar provides solutions for each specific requirement, like gensets in parallel (GenSets of the same or different ratings), remote refrigerators, remote monitoring capabilities, etc.
In this website you can find most of the generator sets available from Caterpillar's product line, with detailed technical information on each unit. Choose the item that you are interested in to access detail information from the manufacturer. Caterpillar's gas generator sets are made to run on your most abundant gas sources with fuel flexible options.
Caterpillar generator sets have been engineered for high efficiency, low life cycle costs and to meet global emissions specifications. Ranging from 20 to 9700 ekW, with customizable options to match your power needs, Caterpillar's gas generator sets are easy to select, permit and install. Tiger rising literature circle guide.
Power the possibilities of your world with world-class power. Tailored designs for natural gas, biogas, coal gas, and alternative fuels. New engine technologies deliver power, heat, or cogeneration with world class electrical and thermally efficiency. Factory-sourced containers, heat recovery modules, and control systems.
Optimized for operation in parallel or disconnected from a primary electric utility. Many industrial facilities and commercial facilities can reduce operating costs by implementing a Cat® CHP system (also known as cogeneration) using clean pipeline natural gas as a fuel source Cat® Generators help make greenhouses better with power built to cut costs and boost plant health Power your agriculture operations with generators built to run on fuel you already produce-fuel with byproduct gases.
Cat® generators are making landfill power an efficient and environmental operation-with systems that run entirely on waste gas CAT 50 Hz CONTINUOUS – GAS RATINGS, 68 – 14040 ekW.All ratings at 0.8 pf. DF: Dual Fuel. 1Further gas qualities on request. SALE PROJECTS Below you can find several generator set applications. The generator sets work in standby mode which means that they are used as backup in case of a main power cut. DOPPELMAYR SEILBAHNEN at the Parnassos Ski center Three (3) synchronized Caterpillar generator sets type C32 1100 (1100kVA/880kW) with Caterpillar engines and alternators and the new Caterpillar EMCP4.4 control panels for synchronized operation. Lamda Hellix Data center for EDET Louros One (1) Caterpillar generator set C15 550 (550kVA/440kW) with Caterpillar engine and alternator, installed within a custom sound attenuated enclosure (canopy). UNI PHARMA pharmaceutical Two (2) Caterpillar generator sets CAT 3512 1600 (1600kVA/1280kW) and CAT C15 550 (550kVA/440kW) with Caterpillar engines and Caterpillar alternators within a common sound attenuated enclosure (canopy). Τα Θερμοκήπια Δράμας Α.Ε.
Εμπιστεύθηκαν την ΕΛΤΡΑΚ CAT και προμηθεύτηκαν τρία ζεύγη Caterpillar G3516E 1600kWe έκαστο. Το έργο υλοποιήθηκε το 2006 και η ΕΛΤΡΑΚ CAT φροντίζει με την τεχνική κατάρτισή της την συντήρηση των ηλεκτροπαραγωγών ζευγών και την αποδοτική τους λειτουργία. Η AGRITEX ΕΝΕΡΓΕΙΑΚΗ Α.Ε. Προτίμησε την ΕΛΤΡΑΚ CAT για το έργο συμπαραγωγή και καύσιμο το φυσικό αέριο.
3512 Cat Synchronization Manual Pdf
Προμηθεύτηκε το 2007 τρία ζεύγη Caterpillar G3516E που αποδίδουν 1600kWe έκαστο και την εγγύηση της αντιπροσωπείας της Caterpillar για την άψογη υποστήριξη της σωστής λειτουργίας των ζευγών. RENTAL PROJECTS In the rental field most of the applications are prime power, which means that the generator sets are the main and only power source. Olympic Stadium Ten (10) 3-phase generator sets, CAT XQ1500 (1500kVA) and six (6) 3-phase generator sets, CAT XQ1000 (1000kVA). All the generator sets where build in 40ft containers.
3512 Cat Synchronization Manualidades
Porto Karras European Summit 2003 Air Handler units: total power of 675kW Cooling units: total power of 1275kW Electric Power Generation: total power of 12MW Public Power Coorporation Paros (8MW & 12MW) Six (6) 3-phase generator sets, CAT XQ2000 (2000kVA) of total power of 8MW build in sound proof 40ft containers. Public Power Coorporation Thira (5MW & 14MW) Four (4) 3-phase generator sets, CAT XQ2000 (2000kVA) of total power of 5MW build in sound proof 40ft containers. Amalia Fleming Hospital One (1) 3-phase generator set CAT 600kVA and one (1) 3-phase generator set CAT 250kVA build in sound proof containers. Ledra Marriott Hotel One (1) 3-phase generator sets, CAT XQ1000 (1000kVA) build in sound proof container. Public Power Coorporation Kos Eleven (11) 3-phase generator sets, CAT XQ2000 (2000kVA) of total power of 14MW build in sound proof 40ft containers. Public Power Coorporation Megalopolis Caterpillar 3-phase generator sets, of total power of 20MW build in sound proof 40ft containers.